CHAMPION COMPRESSOR PARTS: March 2023

Wednesday, March 29, 2023

rotary screw compressors in Dallas, Texas, rotary screw maintenance, rotary screw compressor service near me, 20hp-300hp rotary screw compressors

20HP ROTARY SCREW AIR COMPRESSOR

CURTIS 20HP ROTARY SCREW COMPRESSORS

Standard Available w/iCommand Basic - Voltage / Pressure PSI

200V 3 Phase

3/60/200V 100 PSI - FNB15BXX3HXXX
3/60/200V 125 PSI - FNB15BXX3JXXX
3/60/200V 150 PSI - FNB15BXX3KXXX
3/60/200V 175 PSI - FNB15B8X3LXXX

Tri-voltage

Tri-voltage 100 PSI - FNB15BXXTHXXX
Tri-voltage 125 PSI - FNB15BXXTJXXX
Tri-voltage 150 PSI - FNB15BXXTKXXX
Tri-voltage 175 PSI - FNB11BXXTLXXX

Base Mounted w/iCommand Basic & Integrated Dryer - Voltage / PSI

200V 3 Phase

3/60/200V 100 PSI - FNB15BXD3HXXX
3/60/200V 125 PSI - FNB15BXD3JXXX
3/60/200V 150 PSI - FNB15BXD3KXXX
3/60/200V 175 PSI - FNB15BXD3LXXX

Tri-voltage

Tri-voltage 100 PSI - FNB15BXDTHXXX
Tri-voltage 125 PSI - FNB15BXDTJXXX
Tri-voltage 150 PSI - FNB15BXDTKXXX
Tri-voltage 175 PSI - FNB15BXDTLXXX

Stable air pressure, steady airflow and quieter, continuous-duty operation are just a few of the advantages you get with FS-Curtis rotary screw compressors. These smart, compact units also offer better air quality with less oil carryover than reciprocating models. Intuitive controls and diagnostics make them easy to use and service, too. It all adds up to an extremely reliable machine that can run 100% continuous duty, delivering more airflow and better efficiency in a space-saving design — making the Nx Series ideal for automotive, light industrial and other applications that require reliable performance in demanding conditions.

Compact in design, robust in power, the Nx’s smooth, quite operation is ideal for a wide variety of applications ranging from auto body shops to light industrial.

dBA Shield Noise Reduction

Designed for quiet operation.

Integration of centrifugal blower and drive motors make for extremely smooth and quiet operation
Extra-thick sound insulation reduces noise
Can be installed in applications where a quiet setting is important

eCool® Technology

A Cool Innovation Compressors generate heat. FS-Curtis’ exclusive eCOOL technology provides protection from heat and reduces thermal stress.

By combining smart compressor layout with intelligent component selection, eCOOL technology maximizes cooling airflow for greater energy efficiency, improved reliability and increases service life up to 50% longer for motors and electrical components and up to 30-50% longer for bearings, hoses and seals.

The ultimate in system protection and reliability.

Protects critical components from compressor-generated heat
Extends component life and reduces downtime
Compartmentalized air flow design and standard aftercooler

QUALITY COMPONENTS

Built to the highest levels of dependability and reliability.

Standard TEFC motor protects compressor from surrounding dirty air, increasing the efficiency and prolonging the life of the motor.
Spin-on air/oil separator allows for quick maintenance and results in one-to-three PPM oil carryover. This translates into lower mark-up oil costs and higher quality compressor air. This
translates into lower make-up oil costs and higher quality compressed air.

SUPERIOR PACKAGE DESIGN

Designed for low cost of ownership and easy service.

Space-saving design
Pulsation-free air
100% continuous duty
Extended service intervals
More CFM per horsepower
Improved air quality
Energy efficiency at full load delivers more air for the money integrated into a smaller footprint
Exclusive FS-Curtis airends utilize the latest rotor profile to maximize efficiency

air compressor service near me

214-428-2868

This blog post is going to hopefully answer some of the basic questions about air compressors and air compressor service. Do your research before you buy or have your compressor service. Consult your compressor manufacturer before attempting any repair or maintenance. Each compressor is different so you should always consult the manufacturer of your compressor brand should you need expert advice. Having said that, here are the most common asked questions.

1. How often should you service your compressor?

PISTON COMPRESSOR

air compressor repair

The process and regularity of compressor service and maintenance depends on the machine. For example, a compressor using petroleum-based oil (piston/ reciprocating compressor) needs an oil-change every 500 hours of service. A good oil for these machines is a high grade teresstic ISO 100 oil...30 weight oil.

Now, if you do the math...you run your compressor 8 hours per day X 5 days= 40 hours. At that rate, you would probably need to change your oil out ever 3 months. Depending on the environment inside your facility, you might need to change out the air filter too.

1B. Do all piston compressors take the same air filter?

ANSWER: NO..There are hundreds of different brands and probably hundreds of different air filter manufacturers. But, many of the big brands do share the same air filter sizes and dimensions.

air compressor filter

2. How often should you service a rotary screw air compressor?

Answer: You should definitely check with the manufacturer. Your compressor may require food grade oil or it might require synthetic oil. Typically, most rotary screw air compressors require service every 2,000 hours/ every 4,000 hours and every 8,000 hours. They require different types of service at these milestones. Some rotary screw compressors require that you change out the air filter and oil filter every 2,000 hours while other manufactures suggest that you also change out the oil every 2,000 hours. You may need to change out the separator every 4,000 hours and just change out the oil every 8,000 hours. Each manufacturer has their own requirements and typically the suggested routine maintenance stickers can be found just inside the cabinet door. A good rule of thumb is to follow these suggested routine service in-order to keep your warranty on the compressor.

So, you ask yourself, why is it so important. Oil is oil and it's cheap! I can afford to change out the synthetic rotary oil every time the service light comes on. Well...Rotary screw oil is NOT CHEAP!!!!!!!

rotary screw maintenance service

Rotary screw machines can take anywhere from 4 to 50 gallons of oil depending on the size and horsepower of your machine. The typical cost of OEM rotary screw 5 gallon pail of oil can vary.

Ingersoll Rand: $6500+

Atlas Copco: $650+

Kaeser: $600+

Quincy: $650+

Curtis: $550+

Champion $550+

air compressor oil

Of course, you can always shop around and buy some generic oil off the internet and save your company some money, but when it completely destroys your machine, you may be asked to hand in your two resignation. Also, by putting some generic oil into your machine, you will probably void out the warranty. When you destroy the air end on your rotary screw, be prepared to fork over thousands and thousands of dollars.

FYI: We visited a plant in 2019 just outside Dallas, Texas. They had a two year old Quincy 250HP rotary screw worth around $120,000-$180,000 dollars. They let some small outfit service their machine with some generic oil and it FLASHED!!!!!!! Nothing we could do to help them here. The compressor was toast.....

rotary screw air compressor service near me

3. Do air compressors work in the cold?

Answer: YES and no.

Air compressor oil tends to become thicker when ambient temperatures are cold, thus reducing its lubrication capabilities. ... Because of this moisture, cold ambient temperatures can lead to freezing up of these lines within the compressor. To avoid this from happening, you might consider leaving the compressor on all night and crack an air line inside the building. Or you might try insulating the machine; perhaps build a small building to keep the compressor from freezing. Rest assured, once the weather warms up, and gets well above freezing, your compressor should work.

^{4. Will my air dryer work at
when at 32 degrees and below?}

^{Answer: NO.}

air compressor dryer service near me

^{If the weather dips below
32 degrees Fahrenheit; you might as well turn off your air dryer.}

5. Can I use regular motor oil in my air compressor?

Answer. NO... NO...

The manufacturer usually recommends a non-detergent 20-weight or 30-weight compressor oil. A synthetic or standard blend can work on an air compressor if the manufacturer advises you to use it

^{www.hkaircompressors.com}

^214-428-2868

6. How does an air compressor work?

Answer:

An air compressor is a device that converts power (using an electric motor, diesel or gasoline engine, etc.) into potential energy stored in pressurized air tank. Similar to a car, a crankcase turns, pushing pistons up and down. The valves oven and close. The low pressure piston essentially forces the compressed air over to the high pressure piston. The high pressure piston essentially squeezes the air into the storage tank.

air compressor tank

7. Do all air compressors need oil?

Answer. Yes and no.

air compressor service near me

For maximum efficiency, a piston chamber needs adequate lubrication, for which oil is used. These are oil air compressors. Oilless compressors do not need oil.

8. Which brands are the best air compressors to buy for an automotive shop?

Answer: Definitely not these ones!!!!!!!!

· PORTER-CABLE

· Hitachi

· Bostitch

· PORTER-CABLE

· Campbell Hausfeld

· DEWALT

· California Air Tools

Craftsman

Husky

The compressors listed above are for blowing up tires, blowing the dirt and dust out of gutters and garage floors and for small pneumatic tools. A perfect Christmas present for your husband or dad who likes tinkering in his garage. These compressors are NOT heavy duty industrial compressors. They don't have the PSI or the CFM to operate a manufacturing facility or an automotive shop.

air compressors near me

Model	HP	Part No.	Pump	Voltage	CFM
ML5	5	FML05D96BXS-A2L1XX	D96	1/60/230V	19.1
ML5	5	FML05D96BXS-A9L1XX	D96	3/60/200-208V	19.1
ML5	5	FML05D96BXS-A3L1XX	D96	3/60/230V	19.1
ML5	5	FML05D96BXS-A4L1XX	D96	3/60/460V	19.1
ML7.5	7.5	FML07C79BXS-A2L1XX	C79	1/60/230V	28.7
ML7.5	7.5	FML07C79BXS-A9L1XX	C79	3/60/200-208V	28.7
ML7.5	7.5	FML07C79BXS-A3L1XX	C79	3/60/230V	28.7
ML7.5	7.5	FML07C79BXS-A4L1XX	C79	3/60/460V	28.7
ML10	10	FML10D97BXS-A9L1XX	D97	3/60/200-208V	39.8
ML10	10	FML10D97BXS-A3L1XX	D97	3/60/230V	39.8
ML10	10	FML10D97BXS-A4L1XX	D97	3/60/460V	39.8
ML15	15	FML15D97BXS-A9L1XX	D97	3/60/200-208V	49.5
ML15	15	FML15D97BXS-A3L1XX	D97	3/60/230V	49.5
ML15	15	FML15D97BXS-A4L1XX	D97	3/60/460V	49.5
ML15+	15	FML15C89BXS-A9L1XX	C89	3/60/200-208V	55.8
ML15+	15	FML15C89BXS-A3L1XX	C89	3/60/230V	55.8
ML15+	15	FML15C89BXS-A4L1XX	C89	3/60/460V	55.8
ML20+	20	FML20C98BXS-A9L1XX	C98	3/60/200-208V	79.3
ML20+	20	FML20C98BXS-A3L1XX	C98	3/60/230V	79.3
ML20+	20	FML20C98BXS-A4L1XX	C98	3/60/460V	79.3
ML25	25	FML25C98BXS-A9L1XX	C98	3/60/200-208V	82.4
ML25	25	FML25C98BXS-A3L1XX	C98	3/60/230V	82.4
ML25	25	FML25C98BXS-A4L1XX	C98	3/60/460V	82.4
ML30	30	FML30C98BXS-A9L1XX	C98	3/60/200-208V	102.2
ML30	30	FML30C98BXS-A3L1XX	C98	3/60/230V	102.2
ML30	30	FML30C98BXS-A4L1XX	C98	3/60/460V	102.2

best rotary screw compressors

BEST ROTARY SCREW COMPRESSORS:

Model	HP	VOLT	PSI	CFM	Part Number

NxB30	40	230	100	196	FNB30DXX3HXXX
NxB30	40	460			FNB30DXX4HXXX
NxB30	40	230	125	173	FNB30DXX3JXXX
NxB30	40	460			FNB30DXX4JXXX
NxB30	40	230	150	163	FNB30DXX3KXXX
NxB30	40	460			FNB30DXX4KXXX
NxB30	40	230	175	149	FNB30DXX3LXXX
NxB30	40	460			FNB30DXX4LXXX
NxB37	50	230	100	234	FNB37DXX3HXXX
NxB37	50	460			FNB37DXX4HXXX
NxB37	50	230	125	203	FNB37DXX3JXXX
NxB37	50	460			FNB37DXX4JXXX
NxB37	50	230	150	193	FNB37DXX3KXXX
NxB37	50	460			FNB37DXX4KXXX
NxB37	50	230	175	180	FNB37DXX3LXXX
NxB37	50	460			FNB37DXX4LXXX
NxB30	40	230	100	196	FNB30DXD3HXXX
NxB30	40	460			FNB30DXD4HXXX
NxB30	40	230	125	173	FNB30DXD3JXXX
NxB30	40	460			FNB30DXD4JXXX
NxB30	40	230	150	163	FNB30DXD3KXXX
NxB30	40	460			FNB30DXD4KXXX
NxB30	40	230	175	149	FNB30DXD3LXXX
NxB30	40	460			FNB30EXD4LXXX
NxB37	50	230	100	234	FNB37DXD3HXXX
NxB37	50	460			FNB37DXD4HXXX
NxB37	50	230	125	203	FNB37DXD3JXXX
NxB37	50	460			FNB37DXD4JXXX
NxB37	50	230	150	193	FNB37DXD3KXXX
NxB37	50	460			FNB37DXD4KXXX
NxB37	50	230	175	180	FNB37DXD3LXXX
NxB37	50	460			FNB37DXD4LXXX

9. What weight oil should I use in my air compressor?

Answer:

air compressor oil

Typically, compressor manufacturers will recommend a 20 weight or 30 weight (non-detergent) compressor oil.

10. How do you change the oil in a piston compressor? Turn the unit off.

Answer.

1. Turn the power off at the fuse box and lock it out so no one can turn the power back on.

2. Cover the unit in case of spillage.

3. Open the drain valve with an open end wrench.

4. Open the oil intake valve.

5. Insert a funnel so the oil can drain into a bucket.

6. Drain the oil.

7. Pour the oil into the compressor making sure that you keep your eye on the sight glass located on the pump. There is a line in the glass. Make sure that you don’t overfill and definitely don’t under fill.

WHAT ARE THE BEST LARGE INDUSTRIAL SCREW COMPESSORS?

BRAND	SERIES	HP	VOLT	PSI	CFM	Part Number


CURTIS	NX SERIES	125	460	100	554	FRD85FUXXB4H1XXXX
CURTIS	NX SERIES	125	460	125	522	FRD85FUXXB4J1XXXX
CURTIS	NX SERIES	125	460	150	465	FRD85FUXXB4K1XXXX
CURTIS	NX SERIES	150	460	100	731	FRD90FUXXB4H1XXXX
CURTIS	NX SERIES	150	460	125	723	FRD90FUXXB4J1XXXX
CURTIS	NX SERIES	150	460	150	544	FRD90FUXXB4K1XXXX
CURTIS	NX SERIES	200	460	100	930	FRD92MUXXB4H1XXXX
CURTIS	NX SERIES	200	460	125	860	FRD92MUXXB4J1XXXX
CURTIS	NX SERIES	200	460	150	770	FRD92MUXXB4K1XXXX
CURTIS	NX SERIES	250	460	100	1218	FRD93MUXXB4H1XXXX
CURTIS	NX SERIES	250	460	125	1050	FRD93MUXXB4J1XXXX
CURTIS	NX SERIES	250	460	150	970	FRD93MUXXB4K1XXXX
CURTIS	NX SERIES	300	460	100	1360	FRD94MUXXB4H1XXXX
CURTIS	NX SERIES	300	460	125	1350	FRD94MUXXB4J1XXXX
CURTIS	NX SERIES	300	460	150	1050	FRD94MUXXB4K1XXXX
CURTIS	NX SERIES	125	460	100	554	FRD85FEXXB4H1XXXX
CURTIS	NX SERIES	125	460	125	522	FRD85FEXXB4J1XXXX
CURTIS	NX SERIES	125	460	150	465	FRD85FEXXB4K1XXXX
CURTIS	NX SERIES	150	460	100	731	FRD90FEXXB4H1XXXX
CURTIS	NX SERIES	150	460	125	723	FRD90FEXXB4J1XXXX
CURTIS	NX SERIES	150	460	150	544	FRD90FEXXB4K1XXXX
CURTIS	NX SERIES	200	460	100	930	FRD92MEXXB4H1XXXX
CURTIS	NX SERIES	200	460	125	860	FRD92MEXXB4J1XXXX
CURTIS	NX SERIES	200	460	150	770	FRD92MEXXB4K1XXXX
CURTIS	NX SERIES	250	460	100	1218	FRD93MEXXB4H1XXXX
CURTIS	NX SERIES	250	460	125	1050	FRD93MEXXB4J1XXXX
CURTIS	NX SERIES	250	460	150	970	FRD93MEXXB4K1XXXX
CURTIS	NX SERIES	300	460	100	1360	FRD94MEXXB4H1XXXX
CURTIS	NX SERIES	300	460	125	1350	FRD94MEXXB4J1XXXX
CURTIS	NX SERIES	300	460	150	1050	FRD94MEXXB4K1XXXX

rotary screw compressor service

air compressor service in Dallas, Texas

· Rotary Screw Compressors

· Rotary screw air compressors provide 100% of continuous duty cycle from 5hp to 350hp. The robust compressors from Curtis are a true icon in the compressor industry, known for their longevity and superb warranties. They are also the most energy efficient in the industry. They offer the widest array of compatible control systems to meet the customer’s demand needs.

www.hkaircompressors.com

214-428-2868